Modern weighbridges are equipped with an advanced technological system that enables them to calculate weight with improved accuracy. Electronic weighbridges consist of scales to weigh vehicles and other bulk loads. The platform of the truck scales consists of load cells connected through a junction box to a digital weight indicator.
Electronic weighbridges use load cells and digitizers to converts the load readings into electrical output to generate results. The mounting assembly for load cells transfers the load from the platform to the load cells. The cells create signals and transfer them to the digitizer in the control room through cables of meagre resistance. The wires from different load cells meet in the weatherproof junction box. Electronic weighbridges are integrated with ERP/SAP systems for weight capture. It eliminates the incorrect manual entering the process and records real-time data inputs to make the weighbridge process easier, accurate, and efficient.
You can contact the top-rated electronic weighbridge manufacturers in Delhi to get a high-quality weighbridge. It will help you make informed decisions while hiring or purchasing electronic weighbridges to offer higher strength, more excellent reliability, and faster installation processes. If you have a mechanical weighbridge, you can upgrade it into an electro-mechanical weighbridge by fitting in the tensile load cells, and other peripherals, such as a digital weigh Indicator, intelligent terminal, and software that can support electronic measurements. It will enable you to significantly reduce the handling cost, human resources and improve productivity.
While considering electronic weighbridges for your business operations, here are some of the critical factors you need to consider.
Load cells are used in weighbridge to generate an electrical signal whose magnitude is directly related to the force you want to measure. It facilitates high-precision weight management. You need to ensure the proper installation of load cells to achieve weight accuracy. There are two primary forms of load cells, analog and digital. Analog load cells can measure stress and weight strain. However, in electronic weighbridges, digital canister load cells are a popular choice. It converts the gauge signals to digital signals and provides better accuracy in measurements.
Effectively gathering data generated from the weighbridge can enable you to monitor costs, control wastage and weight theft efficiently. You need to assess your data requirements and use software to streamline the data generated from your weighbridge. It should consist of appropriate report and analytics features and visualization tools to map the weight and associated data. You can also add allowable loading and unloading time features. It should also allow you to track the weighing curve from when the truck enters and stops for the weighing process. Software with intelligent weight indicators can analyze and store data to increase the value of the weighbridge system. Analytic dashboards help to eliminate malicious activities while weighing what is being done.
An automated weighbridge can operate 24/7 without the need for an operator. While choosing an electronic weighbridge, you can customize the extent to which you want it to automate various operations based on the availability of human resources to operate your weighbridge. It can consist of a central monitoring system that can conduct round-the-clock weighing operations without an operator. You can customize with many add-ons such as Vehicle Position System, camera plate recognition, surveillance cameras, boom barriers, traffic lights, and integration with ERP. It helps to reduce human resources and improve the accuracy of data flow.
Testing And Calibration
Testing helps to check the build, design, and durability of the weighbridge. Calibration verifies the weighing scale’s accuracy and decreases the probability of a weighing mistake, leading to a loss of time and money. If you do not carry extensive testing and calibration for your weighbridge, it can cause unscheduled downtime. If your scales aren’t accurate, you can lose money. Before the vendor delivers the weighbridge to your site, you need to ensure that they perform extensive testing and calibration according to the industry standards. You need to check the Dual Tandem Axle (DTA) load, rated capacity, minimum capacity, display division, accuracy, model approval for the weighbridge.
Assess the terms and conditions of the vendor supplying the weighbridge. Choose a supplier who can provide support throughout the lifetime of the weighbridge. You can ask for a warranty cover for your weighbridge. If any defects or downtime arises within the warranty period, the vendor will provide appropriate services based on the Service Level Agreement. You can select a supplier who offers a simple warranty cover for repair, labor, mileage, and travel cost.
To ensure the durability of the scale, you need to check that the design and build of the weighbridge can adapt to your working environment. The supplier should perform lifecycle testing instead of concentrated load capacity [CLC] testing. Ask your vendor for proper certifications for the weighbridge. Ensure that the load cells are robust for better longevity of the scales. Install a weatherproof junction box to assemble all the cables. These factors will enable your weighbridge to withstand adverse working conditions.
These essential factors will enable you to maximize the lifetime of your electronic weighbridge. It will also improve the weight accuracy, and the use of proper load cells and software helps gather and streamline the data generated from the weighbridge efficiently.